Custom Quad Sunpads

Custom Quad SunpadsThis SeaRay Sedan Bridge 390 had lots of deck space so we went a head and designed four custom sunpads to fit the bow of the boat.

Here at Chicago Marine Canvas, everything we do is custom! So we can make anything you have in mind when it comes to design and functionality. Did your last sunpad get taken away by the Chicago winds!? We can make sure your new sunpad is securely attached to your boat so you wont have to worry about it being gone when you come back to your boat! Is your sunpad looking drab? We have access to lots of fun patterns that can make your boat look chic out on the water this year.

Custom Quad SunpadsThe first step to our process is going out to your boat to take measurements. Here at Chicago Marine Canvas we use a lot of labor-saving, cost-effective tools. Our 3D measuring device is one of those tools! We quickly measure your boat and then head back to the shop to start our design process. We do all of our design work on the computer using CAD (Computer-Aided-Design) software. Once we finish that up, we send everything over to our plotter, another one of our cost-effective, labor-saving tools. Our plotter draws out the pattern of your new sunpads perfectly!

For these sunpads we used Sunbrella upholstery fabric in the pattern Adaptive Stone! We can make sunpads out of any material you’d prefer, but we recommend using Sunbrellla upholstery fabric because it’s softer on your skin, easy to clean in a washing machine, and has many different designs and colors available! Sunbrella upholstery fabric comes with a 5 year warranty. For thread we used Solar Fix which is a PTFE  or a Polytetrafluoroethylene type of thread, which is also known as teflon, that  is guaranteed for life! That means you can say goodbye to repairs that involve restitching. This thread doesn’t get eaten by the sunlight, salt water, or other outside elements.

Custom Quad SunpadsWe used DryFast foam for these sunpads. Dryfast foam is a firm open celled foam that is very porous. It allows water to run through it easily, instead of absorbing it like other closed cell foams. It even keeps you cool when you are on it due to the open cells of the foam allowing air to move freely through the foam. This foam is antimicrobial which helps prevent microorganism growth which happens in wet areas.

Sundancer Custom Sunpad

Sundancer 300 Custom Sunpad By Chicago Marine CanvasWe did a full enclosure for this Sundancer 300 in the beginning of this summer. After their enclosure was finished, they were out crusin’ and lost their sunpad! It flew off their boat, so we got to make them a new custom sunpad!

Everything we create here at Chicago Marine Canvas is custom made. That means we can make you whatever your heart desires. Maybe your last sunpad didn’t have enough straps to secure it to your boat, so you lost it on one ride like this customer…we can take that into consideration on your new custom sunpad!

We start off all of our jobs by going on site to  your boat to take measurements. Here at Chicago Marine Canvas we use lots of labor-saving, cost-effective tools. Our 3D measuring device is one of those tools! We can quickly measure your boat then head back to the shop. At the shop our designer gets to work. We do Sundancer 300 Custom Sunpad By Chicago Marine Canvasall of our design work on the computer using CAD (Computer-Aided-Design) software. After we finish up all the design work, we send everything over to our plotter, another one of our cost-effective, labor-saving tools. Our plotter can draw out the pattern for your new sunpad in minutes instead of us taking hours to do it by hand. This way everything comes out perfectly and its done quickly and efficiently!

For this sunpad we used Sunbrella upholstery fabric in the color flagship silver. Sunbrella is a fade resistant canvas we use on most for most of our jobs, and it comes with a 10 year warranty. We used foam from active foam for this Sundancer 300 Custom Sunpad By Chicago Marine Canvasproject, we chose Dryfast 4048. Dryfast foam is a open cell foam that is extremely porous allowing water to go through the foam, instead of retaining it like a sponge like other foams. On the underside of the cushion we did a white screen with a large u shaped chain zipper for easy removal of the foam. That way you can easily wash your new sunpad cover if it gets dirty when you are using it this year! For thread we used SunStop in white and black. We created custom straps for this sunpad to attach to the boat. For this we used 2″ webbing that way the straps were secure and wouldn’t rip through the fabric. We also added a large pocket all along the back of the head rest for small things like cell phones, sun screen or anything else you want to keep secure when you are out on the water!

Outdoor Kitchen Cover

Custom Outdoor Kitchen Cover Chicago Marine CanvasWhen it comes to custom outdoor kitchen areas, we are the right company to call. Why? Because we only create custom covers, meaning we can basically make whatever you want! For this outdoor kitchen area we created a custom slip cover.

Our process starts out by us traveling out to your home to take measurements with our 3d measuring device. Here at Chicago Marine Canvas we use lots of labor-saving, cost-effective tools that save us time, and you money.

After we gather the measurements, we head back to our shop and we start the design process. Here we make sure to accommodate to any needs while making sure to execute the right design for your outdoor area.

Custom Outdoor Kitchen Cover Chicago Marine CanvasOnce our design process is all done, we draw out all the pieces of your new cover using our plotter, which is another one of our labor-saving, cost-effective tools that we use here in the shop. After that, our seamstress cuts everything out, and starts sewing it all together.

For this outdoor cover we used SeaMark fabric in Navy. SeaMark fabric is a combination of a woven acrylic facing with a textured marine grade vinyl backing on the inside. SeaMark is extremely colorfast, fade resistant, and durable because of its vinyl backing. The strength of this fabric allows it to withstand the toughest conditions, even the winds here in the windy city! It is salt, moisture, sun, wind, and temperature resistant. SeaMark fabric has a 5 year warranty.

Custom Outdoor Kitchen Cover Chicago Marine CanvasWe used SolarFix thread in black to sew up this cover. SolarFix is a 100 percent PTFE (PolyTetraFlouroEthylene) fiber. It has a lifetime warranty, meaning no more restitching repairs once your cover has been out in the elements for a few years. This will save you time, and money in the end!

Along the bottom edge of this cover we added 1 1/2 inch webbing for durability to ensure that the fasteners we attached to this cover, wouldn’t rip through the fabric in high winds.

Custom Outdoor Kitchen Cover Chicago Marine CanvasIn the back area, and on the side we added 2 Lenzip zippers. Lenzip has a lifetime guarantee as well. We added these two zippers into the design to help ensure that the customer will get their cover on and off with ease.

So if you have a different outdoor area, that you can’t seem to find a cover for, give us a call and well help keep your investment clean and dry all year round!

 

 

Rinker Fiesta Vee 270

Rinker Vee 270 Custom Cockpit Cover by Chicago Marine CanvasTo protect the interior of your boat, it is important to have a waterproof cover. Here at Chicago Marine Canvas we do custom covers for every boat, because every boat is different and we want your cover to fit tight so there is no room for water leaks when a rain storm comes. This is a Rinker Fiesta Vee 270 and we fabricated a custom cover for it this summer.

We start off our process by going out on site to the boat to take measurements. Here at Chicago Marine Canvas we have a lot of cost-effective, labor-saving tools that help cut your covers cost down while making sure it is the perfect fit! For measuring Rinker Vee 270 Custom Cockpit Cover by Chicago Marine Canvaswe use a portable 3d measuring device. After we gather all the measurements needed we head back to the shop to start the design process. For this cover our designer made sure to make cut outs for all the framing on this boat, leaving it up to our seamstress to make individual boots for each pole, along with velcro straps to assure the cover isn’t going anywhere in these Chicago winds. After we do all of our design work we head over to our plotter which draws out all of the pieces of your cover we just finished up. This is another one of our labor-saving tools. Our plotter can quickly draw out all of our patterned pieces for your new cover, instead of us having to do it all by hand! After everything is drawn out, we hand it all over to our seamstress so she can begin her process. She starts off by cutting everything out and then looking at the pattern to figure out the best way to sew everything together. After that, she organizes all the pieces and gets to work.Rinker Vee 270 Custom Cockpit Cover by Chicago Marine Canvas

For this cover we used Sunbrella fabric in the color doubonette tweed. We love using Sunbrella fabric! It is fade resistant and has a 10 year warranty! To sew everything together we used GORE tenara thread in black. GORE tenara is another favorite product of ours. It is UV, salt water, chemical and extreme weather resistant! It has a lifetime guarantee, which  means, all of your seams will outlast your canvas! We also installed a Boat Vent II in the middle of this cover so that all water that hits it, runs off!

We used DOT snaps in burgundy to blend into this cover, as well as stay puts all along the back.

 

70′ Hatteras

70' Hatteras Bimini By Chicago Marine CanvasVisiting Chicago from Florida for the summer. This 70′ Hatteras lost its bimini somewhere from Traverse City to Chicago.  We got to create a custom bimini for this boat to help bring the shade back into these boaters lives!

Our first step when we get a job is going on site to take measurements. We bring our 3d measuring device which is labor-saving and cost-effective. It saves us time measuring which saves you money at the end of the day on your new custom cover. After we gather all of our measurements we need and take lots of detailed photos we head back to the shop. We do all of our design work on the computer so we can physically see what we are creating, as well as be super accurate. This helps save us trips when we go to fit the new cover onto your boat. After we do all the design work we then bring it over to our plotter. This is another one of our tools that is labor-saving. 70' Hatteras Bimini By Chicago Marine CanvasInstead of us hand drawing out all of our designs, our plotter does it for us, quickly and efficiently. Then we hand all of our plotted fabric over to our seamstress, who cuts everything out and then starts the fabrication process.

For this 70′ Hatteras bimini cover we used Stamoid fabric in white. Stamoid is UV, water, and fold resistant. It’s very easy to clean with just water! Check out this video to see Stamoids performance testing videos! To sew this up we used GORE tenara thread in clear. GORE tenara UV, saltwater, chemical, and extreme weather resistant. It is backed by a lifetime guarantee. We used lenzip zippers which also have a lifetime guarantee.

We installed this cover on the day the Cubs won the world series! Go Cubs GO!

Carver Flybridge

2000 Carver 530 Voyager PilothouseThis summer at Chicago Yacht Works we designed a new  flybridge enclosure for this 2000 Carver 530 Voyager Pilothouse. We love working with Chicago Yacht Works because we can work on the boats all year

Since all boats are sightly different, we do only custom enclosures. Everyone has different framing, and other minor add ons. No boat is the same to us! The first step of our process is heading out to the boat with our 3d measuring device. It is cost-effective and labor-saving because it saves us time taking measurements and saves you money in the end. After we take measurements we head back to the shop to start doing design work on the computer. Our designer makes sure to meet all of your boats needs. Then we head the design over to the plotting machine which is another cost-effective, labor-saving device. The plotter draws out all the pieces of your new enclosure instead of us having to draw it out by hand. Then we hand everything over to our seamstress who cuts everything out, and then sews it all together.

2000 Carver 530 Voyager PilothouseFor this cover we used linen tweed sunbrella fabric, GORE tenara thread in clear. Sunbrella is a fade resistant canvas we use on most of our covers, and it comes with a 10 year warranty. GORE tenara thread has a lifetime warranty.

The forward windows of this enclosure we used makrolon, which is a semi-rigid polycarbonate. It’s great of how clean it makes your new cover look. There is no sagging with makrolon, and no stretching and shrinking of glass, which is a issue here in Chicago due to the extreme hot summers and the extreme cold winters. For the Aft panels we used strataglass. Strataglass is the only vinyl on the market that comes with a two year warranty after install.

We used Lenzip zippers on this enclosure which also has a lifetime guarantee. We even used their waterproof zipper for the roll up on the port and star side of the enclosure to ensure air flow while the enclosure is up!

Sundancer Full Enclosure

Sundancer 300 Custom Full EnclosureThis Sundancer 300 was in need of a new full enclosure.

We always begin our process by going out to the boat with our team to take measurements. We use a 3d measuring device that is quick and efficient, which saves us time and you money at the end of the day. After we take the measurements, we head back to the shop to start the design process. We do all of our design work on the computer, making sure to custom tailor your new cover so that it fits perfectly. Once we finish up the design work, we have our plotter draw out all of the patterned pieces for this enclosure. Then we hand it over to our seamstress so they can get to work.

For this project we used Sunbrella in black, GORE tenara thread in black, and Sunbrella binding in black. GORE tenara thread has a lifetime warranty which means no more sun eaten seams. We also used Lenzip zippers in black which also have a life time guarantee.

For the front windows we used Makrolon which is a semi-rigid polycarbonate. The great thing about Makrolon is that it doesn’t sag like other vinyls. It also doesn’t expand or contract in different temperatures that way your cover always look brand new. With Makrolon your new enclosure looks like an extension off of your windshield, making your new cover looking super clean and chic.

Sundancer 300 Custom Full EnclosureThe aft windows on this boat are Strataglass. We used large pieces of glass for maximum visibility. Strataglass is now the only vinyl on the market that comes with a 2 year warranty after install.

We also created large canvas panels in the aft area of the boat, on the port and star side to help with shade while out on the water.

Full Enclosure & Sunpad

Sea Ray 500 Custom Full Enclosure FWD View (Makrolon Windows)For this Sea Ray 500, the bridge was constricting the captain, so we raised the framing 6 inches for more headroom.

We also made a new aft frame for this boat so that the customers could have more shade with  their new enclosure. We brought the pole out further towards the back of the boat, so that the bimini could be wider then their last cover.

After we did some adjustments on their framing, we went and took measurements with our 3d measuring device. Then our designer went back to the shop and  started working his magic designing a custom enclosure.

Sea Ray 500 Custom Full Enclosure AFT View (Strataglass Roll Ups)

For this project we used Sunbrella fabric in Captains Navy, GORE tenara thread in black, Lenzip zippers. Both GORE tenara thread and Lenzip zippers have a lifetime warranty. That means they are guaranteed to last longer then your canvas and that the sun and water will not eat away at them!

For the forward windows we used Makrolon, which is made out of a polycarbanate that makes these windows semi-rigid! For the aft windows we used Strataglass. We did roll ups for some of the back windows for air flow when the cover is up. To ensure no water leakage in the roll up windows we used Lenzip’s waterproof chain zipper. 

Sea Ray 500 Custom Sunpad

We also designed and sewed up four separate custom sunpads for this boat. We used Captains Navy Sunbrella upholstery fabric to match the new closure we created for them! These cushions have an Oyster Sunbrella piping around the edges to help create the illusion that these are all one long cushion! They also have two easily removable headrests that have pockets in the back of them for storage so that things don’t go flying away when you are out and about. They are attached to the boat with custom velcro straps that wrap around poles located down each side of the center of the boat. These cushions aren’t going anywhere but where the boat takes them!

Sea Ray 500 Custom Sunpad Detail Of Head Rest

They are made out of active foams dryfast foam. Dryfast foam is an open-cell foam that allows water to go through the foam instead of absorbing it like other foams. These cushions will get dry way quicker if they get wet out on the water or soaked after a rain storm. They also have a white screen on their underside to also help with water drainage along with a large horse shoe shaped zipper for easy removal if the customer wants to throw these in the wash at the end of the year.

Outdoor Grill Cover

Outdoor Grill Cover By Chicago Marine Canvas

We often fabricate custom outdoor grill covers for customers in the Chicagoland area. These covers protect the counter tops, sinks, grills, and cabinets from the different weather changes here in Illinois. Things like snow, water, ice and dirt can make your grill and your beautiful cooking area have a shorter life span. With a custom cover, you can help protect your investment!

Outdoor Grill Cover By Chicago Marine Canvas

All of our covers are custom made. We start off all of our jobs by going out to our customers house to take measurements using our 3D measuring device. This is one of our many labor-saving, cost-effective tools that we use here at Chicago Marine Canvas. With this tool, we can quickly take measurements, rain or shine, even with Chicago winds! After we gather all of our measurements, we head back to our shop and our designer starts the design process. Our designer uses CAD (Computer-Aided-Design) Software to draw up your new cover. With this program, we can see everything in 3D, allowing us to make sure that our customers cover is perfect and just how they want it. For this cover, we made sure that the grill could still be accesses if needed in the winter. So we made sure to add zippers on both sides of the grill so the grill area can be exposed and can be used all year round. Outdoor Grill Cover By Chicago Marine Canvas

For this outdoor grill cover we used Sunbrella fabric in Walnut Brown Tweed. Sunbrella fabric is fade resistant and comes with a 10 year warranty. We used Lenzip Zippers for the easy access flap. We also put black webbing along all of the outside edges of the cover so we could put snaps to attach the cover securely to the home, deck, and grill area! Making sure that your cover will not go flying away in Chicago winds!

 

 

 

Sea Ray

Sea Ray Cockpit Cover By Chicago Marine CanvasFor this Sea Ray, we did a custom cockpit cover with custom boots for their framing.

Here at Chicago Marine Canvas, we only do custom work. That means no two covers are a like. We begin every job by physically going out to your boat to take measurements with our 3D measuring device. Our measuring device is one of the many tools that we have here in our shop that is cost-effective and labor saving. After we gather all the right numbers, we head back to our shop to begin the design process.

We do all of our design work on the computer using CAD (Computer-Aided Design) Software. This helps save us time and you money. Here we can quickly design your cover, and see it in 3D before we even sew it all together. Once we make sure that all of your needs are met and that the design is top notch, we send it over to our plotter. Our plotter is another one of our fun tools that we use to save us time and you money. It can quickly draw out the pattern for your new cover in a matter of minutes, without any errors. After it’s all drawn out, our seamstress cuts out all the pieces and begins to sew it all together.

For this cover we used Sunbrella fabric in Heather Beige! Sunbrella fabric is one of our favorite canvas’ to use here in our shop! It comes with a 10 year warranty and is fade resistant! To sew everything together we used GORE Tenara thread. GORE tenara is a great thread to use for outdoor applications because it is UV resistant, weather resistant, and chemical resistant. It comes with a lifetime guarantee, which means no more restitching once your cover has been out in the sun for a few years!